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Tunnel Lining Formwork
Tunnel Lining Formwork
Home Tunnel Lining FormworkTunner Internal and External Mold Trolley

Tunner Internal and External Mold Trolley

Tunner Internal and External Mold Trolley Introduction

Product Parameter

Product Model

GF-GTTC

Lining length

6.1M, 9.1M, 10.5M, 12.1M

MATERIAL

Q235B

DRIVE MOTOR POWER

2x7.5KW

TUNNEL RADIUS

R1   7250MM      R2   5450MM

WALKING SPEED

6M/MIN

HYDRAULIC CYLINDER STROKE

200MM-600MM

HYDRAULIC MOTOR POWER

5.5KW

HYDRAULIC SYSTEM PRESSURE

20MPa

*PAMAMETES MAY BE ADJUSTED FOR SPECIFIC PROJECTS.

Feature

Hydraulic System: The trolley is equipped with a hydraulic system that allows for precise control and movement of the formwork. This ensures accurate positioning and alignment during construction.

Modular Design: It features a modular design that can be easily adjusted to meet different construction requirements. This flexibility allows it to adapt to various tunnel sizes and shapes.

Automated Operations: The trolley includes automated functions for laying waterproof membranes and reinforcing bars. This reduces the need for manual labor and speeds up the construction process.

Wireless Remote Control: The trolley can be operated using a wireless remote control, which enhances ease of use and allows for greater flexibility in controlling the equipment.

High Load Capacity: It is designed to handle substantial loads, making it suitable for transporting and positioning heavy materials such as steel reinforcement bars.

Advantages

Increased Efficiency: The automated and hydraulic features of the trolley significantly increase construction speed. It can complete tasks faster than traditional manual methods, leading to shorter project timelines.

Improved Quality: The precision of the trolley ensures a high-quality finish with smooth and uniform surfaces. This results in better structural integrity and aesthetic appeal.

Enhanced Safety: By reducing the need for manual handling of heavy materials, the trolley minimizes the risk of injuries and accidents on the construction site.

Cost-Effectiveness: The trolley's efficiency and durability reduce labor costs and the need for frequent equipment replacement, resulting in long-term cost savings.

Versatility: It can be used for various construction tasks, including the installation of waterproof membranes, reinforcement bars, and other tunnel lining components.

These features and advantages make the inner and outer membrane trolley an essential tool for efficient and safe tunnel construction.

Precautions

When operating internal and external formwork trolley, there are several important safety precautions to consider:

Training and Competence: Ensure that all operators and workers involved in the use of the trolley have received proper training and are competent in its operation. This includes understanding the trolley's functions, limitations, and safety features.

Personal Protective Equipment (PPE): Always wear appropriate PPE such as safety helmets, gloves, safety glasses, and protective footwear. This helps protect against potential hazards such as falling objects, sharp edges, and flying debris.

Site Inspection: Before starting work, inspect the construction site for any hazards such as loose rocks, uneven surfaces, or other obstacles that could affect the safe operation of the trolley.

Communication: Maintain clear and effective communication among all team members to coordinate tasks and avoid misunderstandings that could lead to accidents

Hydraulic System Safety

Inspect Before Use: Thoroughly inspect the hydraulic system before each use to check for leaks, loose fittings, cracked hoses, or any other issues. Address any problems before operating the trolley to prevent system failures or accidents.

Proper Operation: Only use the hydraulic system for its intended purposes and within its specified limits. Avoid using it for tasks it wasn't designed for, as this can lead to excessive pressure and potential system failure.

Leak Repairs: If any hydraulic fluid leaks are discovered, do not operate the system until the leaks are fully repaired. Leaking fluid can cause unsafe drops in fluid levels or system malfunctions.

Shutdown Malfunctioning Systems: If the hydraulic system overheats, loses pressure, or stops working unexpectedly, shut it down immediately. Continuing to use a faulty high-pressure hydraulic system can lead to dangerous malfunctions.

Trolley Operation Safety

Load Securely: Use securing straps, ropes, or bungee cords to fasten any loads securely on the trolley. Ensure the load does not obstruct your vision or make the trolley top-heavy.

Push or Pull Safely: When moving the loaded trolley, follow safe pushing or pulling techniques. Stand behind the trolley with a firm grip on the handles and use your legs and core strength to generate power while pushing, rather than straining your back.

Be Mindful of Others: Stay aware of your surroundings and watch out for colleagues, pedestrians, or vehicles to avoid collisions. Signal your intentions, such as stopping or changing direction, using verbal communication or hand signals.

Avoid Overloading: Do not exceed the trolley's load capacity. Overloading can cause the trolley to become unstable and increase the risk of accidents.

Tire Maintenance: Regularly check and maintain the trolley's tires to ensure they are in good condition. Underinflated or unevenly pressured tires can cause discomfort and strain for the operator.

Additional Considerations

Avoid Working in Unsafe Conditions: Do not use the trolley if you feel ill, tired, or under the influence of alcohol or drugs, as this can impair your judgment and ability to operate the equipment safely.

Regular Maintenance: Conduct regular maintenance on the trolley to keep it in optimal working condition. This includes checking and replacing worn parts, lubricating moving components, and ensuring all systems are functioning properly.

Emergency Preparation: Have a plan in place for handling emergencies, such as equipment malfunctions or accidents. Ensure that all workers know the appropriate procedures to follow and have access to necessary safety equipment